PLC Control System Abrasive Flow Deburring Machine with 50 60 Hz Powersupply Delivering Burr Removal and Consistent Surface

Product Description:

The Abrasive Flow Machine is a highly advanced and versatile finishing solution designed to deliver precise and efficient surface treatment across a wide range of materials. Known also as the Abrasive Flow Polishing Machine, this equipment excels in refining, polishing, and deburring applications, making it an essential tool for industries requiring impeccable surface quality. Its capability to work seamlessly with metals, plastics, and ceramics positions it as a multi-functional asset suitable for diverse manufacturing environments.

One of the standout features of the Abrasive Flow Machine is its use of viscous abrasive media, which flows through workpieces to remove unwanted material and smooth surfaces internally and externally. This viscous abrasive media ensures uniform contact with complex geometries and hard-to-reach areas, delivering superior surface finish and dimensional accuracy. This characteristic makes it particularly effective as an Inner Hole Deburring Machine, targeting intricate internal passages and channels that are otherwise difficult to access with traditional tools.

Adjustability is a key advantage of this Deburring Machine. The cycle time can be finely tuned depending on the specific application and material, with typical processing times lasting only minutes. This flexibility allows operators to optimize the finishing process for different production requirements, balancing speed and quality to meet tight manufacturing schedules without compromising on the results. Whether it is a quick touch-up or a thorough polishing process, the machine adapts easily to varied operational demands.

Safety is paramount in the design of the Abrasive Flow Machine. Equipped with critical safety features such as an emergency stop button and pressure relief valves, it ensures a secure working environment for operators. The emergency stop allows for immediate shutdown in case of any unexpected incidents, while the pressure relief valves prevent over-pressurization, safeguarding both the machine and the operator. These features contribute to a reliable and user-friendly system that prioritizes safety without sacrificing performance.

The Abrasive Flow Polishing Machine is widely recognized for its precision and efficiency in deburring and polishing applications. It is an indispensable tool for manufacturers dealing with complex parts requiring high-quality surface finishes, such as automotive components, aerospace parts, medical devices, and precision instruments. By removing burrs and smoothing internal passages, it enhances product functionality, reduces wear and tear, and improves overall aesthetics.

In addition to its exceptional material compatibility, the machine’s robust construction and innovative design allow it to withstand demanding industrial environments. Its ability to process metals, plastics, and ceramics makes it versatile enough to handle a variety of production challenges. The viscous abrasive media flows consistently through the workpieces, ensuring consistent results across batch production and one-off projects alike.

In summary, the Abrasive Flow Machine stands out as an innovative deburring and polishing solution that combines advanced abrasive flow technology with user-oriented safety features and adjustable cycle times. Its compatibility with a wide range of materials and its effectiveness as an Inner Hole Deburring Machine make it a valuable addition to any manufacturing line focused on quality and efficiency. Whether you need to polish metal surfaces, deburr plastic components, or refine ceramic parts, this machine offers a reliable and precise finishing process tailored to your specific needs.

Technical Parameters:

Applications:

The Forkrobot KDL-160 Abrasive Flow Deburring Machine is a highly versatile and efficient solution designed for precision finishing tasks across various industries. Manufactured in China and certified with CE, this Deburring Machine ensures quality and reliability for professional use. Its robust design and advanced technology make it suitable for handling a wide range of materials including metals, plastics, and ceramics, providing exceptional performance in abrasive flow polishing processes.

This Abrasive Flow Polishing Machine is ideal for applications in demanding sectors such as automotive, aerospace, medical devices, and electronics. In the automotive industry, it is extensively used to deburr engine components, transmission parts, and other critical metal and plastic elements, enhancing their durability and performance. The aerospace sector benefits from its ability to process high-precision components, ensuring smooth surfaces and improved aerodynamic efficiency. Medical device manufacturers rely on this machine to achieve perfect finishes on surgical instruments and implants, where precision and smoothness are paramount. In electronics, it is used to polish and deburr delicate components, improving their reliability and functionality.

The operating pressure range of 0.1 to 10 MPa allows the KDL-160 to be adjusted for various polishing and deburring requirements, making it adaptable to different production scenarios. With a power supply of 220V/380V at 50/60 Hz, this machine fits smoothly into existing manufacturing setups. The machine is also designed for ease of maintenance, requiring regular media replacement and machine calibration to maintain peak performance and extend its service life.

Supplied in a sturdy wooden case, the Forkrobot KDL-160 Abrasive Flow Deburring Machine ensures safe delivery within 10 to 30 days, with a minimum order quantity of just one unit. Pricing is competitive at 28800, with flexible payment terms of 50% T/T in advance and 50% before delivery. With a supply ability of 50 sets per month, this machine is readily available to meet the demands of various manufacturing environments.

Overall, the Forkrobot KDL-160 is an indispensable tool for any facility requiring precise deburring and polishing through abrasive flow technology. Its adaptability to different materials, industries, and operational conditions makes it a valuable investment for enhancing product quality and manufacturing efficiency.

Support and Services:

Our Abrasive Flow Machine (AFM) is designed to deliver precise and efficient finishing for complex and hard-to-reach internal surfaces. It uses a media flow system that enables uniform material removal, deburring, cleaning, and polishing of intricate parts.

For technical support, we provide comprehensive guidance on machine setup, operation parameters, media selection, and maintenance to ensure optimal performance and extended machine life. Our team assists with troubleshooting common issues such as inconsistent media flow, surface finish irregularities, and equipment calibration.

We offer training sessions and detailed user manuals to help operators understand the capabilities and best practices for the Abrasive Flow Machine. Our services also include custom media formulation and process optimization tailored to your specific application requirements.

Regular maintenance services are available to keep your AFM running smoothly, including inspection, cleaning, replacement of wear parts, and software updates. We are committed to supporting your production needs with timely and effective solutions.