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Production Line

Shaanxi Forkrobot Manufacturing Co., Ltd is located in Gaoling District, Xi'an, covering an area of about 35,000 square meters. It focuses on the research and development and production of AGV/AMR unmanned forklifts. The factory currently has 4 specialized production lines, covering the entire process of body manufacturing, core component assembly, system integration and finished product testing, serving leading customers in the automotive manufacturing, e-commerce logistics, third-party warehousing and other industries.


Production line configuration and technical advantages:
1. Core module assembly line (2 lines):
Equipment composition: motor drive assembly table, sensor calibration system, self-developed navigation controller burning station.Technical advantages: 100% automation of key workstations, using Industrial Internet of Things (IIoT) to achieve torque/current data traceability, and assembly error rate <0.05%.
2. Whole machine debugging and aging test line (1 line):
Equipment composition: 3D laser SLAM simulation scene cabin, cyclic load test bench, EMC anti-interference laboratory.Technical advantages: 72 hours of continuous aging test, passed CE/UL certification, navigation positioning repeatability accuracy ±5mm.
3. Staffing and skill level:
Number of workers: 6-10 people per line, 45 production technicians in the whole factory (including 8 engineers on-line support).Skill requirements: 90% hold mechatronics or industrial robot operation certificates, with an average of more than 3 years of experience in the new energy vehicle/AGV industry:Dress code: anti-static jumpsuit, safety shoes, RFID badge required in the test area (authority hierarchical management).
4. Capacity and management:
Daily capacity: 20 standard unmanned forklifts and 8 customized models (supporting flexible switching of 1.5T~5T load) off the line per day.5S management: implement the "digital twin + physical inspection" dual mode, use UWB technology for tool positioning, and the waste recovery rate is ≥98%.
The factory has passed the ISO 13849 functional safety certification and deployed the MES system to realize digital control of the entire production process. Its "5G+visual navigation" unmanned forklift series market share ranks first in the northwest region.

Shaanxi Forkrobot Manufacturing Co., Ltd.factory production line
Shaanxi Forkrobot Manufacturing Co., Ltd.factory production line
Shaanxi Forkrobot Manufacturing Co., Ltd.factory production line
Shaanxi Forkrobot Manufacturing Co., Ltd.factory production line
OEM/ODM

As a professional unmanned forklift ODM/OEM supplier, we provide a full range of customized services:


1. Customized content:
Specifications: customizable load (1-5 tons), lifting height (1-6 meters), navigation mode (laser/visual/magnetic);Appearance: support body color, corporate LOGO printing (silk screen/laser engraving);Function: add explosion-proof module, cold chain adaptation system or special sensor as needed;
2. Matters that buyers need to cooperate with:
OEM mode: technical drawings, BOM list and test standards (such as ISO 13849 functional safety requirements) must be provided;ODM mode: application scenarios (such as automobile production lines/cold storage) and efficiency indicators (hourly handling frequency) must be clarified;Joint verification: on-site testing or working condition data must be provided during the prototype stage;
3. Service advantages:
Own CNC/welding/assembly full-chain production line, 15-day fast proofing;Support CE/UL certification agency, provide patent authorization (ODM solution);Accept a minimum order quantity of 50 units, flexible production batches can be different;

R&D

R&D team composition:
The company has a professional R&D team of more than 60 people, including:Core algorithm group composed of 15 doctors/masters (focusing on SLAM navigation and cluster scheduling);8 senior electromechanical engineers (mechanical structure/drive system design);5 automotive electronics experts (vehicle control system development);10-person testing and certification team (functional safety/EMC testing);


R&D facilities and technologies:
Equipment: 2000㎡ independent R&D center, including laser navigation test field, 5G simulated warehouse environment;Key equipment: ROS robot development platform, 3D laser radar calibration system;Core technology: multi-sensor fusion positioning technology (accuracy ±5mm); dynamic obstacle avoidance algorithm based on deep learning; scheduling system supporting 5G edge computing;R&D results: 43 patents have been obtained (8 invention patents); Leading the formulation of the "General Technical Conditions for Unmanned Industrial Vehicles" group standard;In 2023, the industry's first -30℃ cold chain unmanned forklift will be launched; Pass ISO 3691 functional safety certification, SIL2 rating;R&D investment accounts for 12% of revenue, "Intelligent Logistics Robot Joint Laboratory", continuously iterating high-precision and high-adaptability product solutions.

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