Shaanxi Forkrobot Manufacturing Co., Ltd is located in Gaoling District, Xi'an, covering an area of about 35,000 square meters. It focuses on the research and development and production of AGV/AMR unmanned forklifts. The factory currently has 4 specialized production lines, covering the entire process of body manufacturing, core component assembly, system integration and finished product testing, serving leading customers in the automotive manufacturing, e-commerce logistics, third-party warehousing and other industries.
Production line configuration and technical advantages:
1. Core module assembly line (2 lines):
Equipment composition: motor drive assembly table, sensor calibration system, self-developed navigation controller burning station.Technical advantages: 100% automation of key workstations, using Industrial Internet of Things (IIoT) to achieve torque/current data traceability, and assembly error rate <0.05%.
2. Whole machine debugging and aging test line (1 line):
Equipment composition: 3D laser SLAM simulation scene cabin, cyclic load test bench, EMC anti-interference laboratory.Technical advantages: 72 hours of continuous aging test, passed CE/UL certification, navigation positioning repeatability accuracy ±5mm.
3. Staffing and skill level:
Number of workers: 6-10 people per line, 45 production technicians in the whole factory (including 8 engineers on-line support).Skill requirements: 90% hold mechatronics or industrial robot operation certificates, with an average of more than 3 years of experience in the new energy vehicle/AGV industry:Dress code: anti-static jumpsuit, safety shoes, RFID badge required in the test area (authority hierarchical management).
4. Capacity and management:
Daily capacity: 20 standard unmanned forklifts and 8 customized models (supporting flexible switching of 1.5T~5T load) off the line per day.5S management: implement the "digital twin + physical inspection" dual mode, use UWB technology for tool positioning, and the waste recovery rate is ≥98%.
The factory has passed the ISO 13849 functional safety certification and deployed the MES system to realize digital control of the entire production process. Its "5G+visual navigation" unmanned forklift series market share ranks first in the northwest region.
As a professional unmanned forklift ODM/OEM supplier, we provide a full range of customized services:
1. Customized content:
Specifications: customizable load (1-5 tons), lifting height (1-6 meters), navigation mode (laser/visual/magnetic);Appearance: support body color, corporate LOGO printing (silk screen/laser engraving);Function: add explosion-proof module, cold chain adaptation system or special sensor as needed;
2. Matters that buyers need to cooperate with:
OEM mode: technical drawings, BOM list and test standards (such as ISO 13849 functional safety requirements) must be provided;ODM mode: application scenarios (such as automobile production lines/cold storage) and efficiency indicators (hourly handling frequency) must be clarified;Joint verification: on-site testing or working condition data must be provided during the prototype stage;
3. Service advantages:
Own CNC/welding/assembly full-chain production line, 15-day fast proofing;Support CE/UL certification agency, provide patent authorization (ODM solution);Accept a minimum order quantity of 50 units, flexible production batches can be different;
R&D team composition:
The company has a professional R&D team of more than 60 people, including:Core algorithm group composed of 15 doctors/masters (focusing on SLAM navigation and cluster scheduling);8 senior electromechanical engineers (mechanical structure/drive system design);5 automotive electronics experts (vehicle control system development);10-person testing and certification team (functional safety/EMC testing);
R&D facilities and technologies:
Equipment: 2000㎡ independent R&D center, including laser navigation test field, 5G simulated warehouse environment;Key equipment: ROS robot development platform, 3D laser radar calibration system;Core technology: multi-sensor fusion positioning technology (accuracy ±5mm); dynamic obstacle avoidance algorithm based on deep learning; scheduling system supporting 5G edge computing;R&D results: 43 patents have been obtained (8 invention patents); Leading the formulation of the "General Technical Conditions for Unmanned Industrial Vehicles" group standard;In 2023, the industry's first -30℃ cold chain unmanned forklift will be launched; Pass ISO 3691 functional safety certification, SIL2 rating;R&D investment accounts for 12% of revenue, "Intelligent Logistics Robot Joint Laboratory", continuously iterating high-precision and high-adaptability product solutions.